Turning Ideas Into Engineered Reality

At NeoForge, we bring together innovation, CAD expertise, and design-for-manufacture precision.

VIEW OUR WORK

About Us

At NeoForge Design & Engineering, we believe that every great product begins with a brilliant idea and meticulous engineering. Our journey began over 18 years ago with a passion for transforming complex challenges into elegant, functional, and manufacturable solutions. Founded by Ed Moyano, NeoForge was built on the principle that exceptional design is not just about aesthetics, but about precision, practicality, and performance in the real world. We've seen ideas evolve from initial sketches into groundbreaking products, and we've helped businesses optimize their operations through smart, engineered solutions.

Our Philosophy

We are more than just mechanical designers; we are problem-solvers, innovators, and trusted partners. Our philosophy is rooted in a deep understanding that design is an iterative process, where creativity meets rigorous engineering discipline. We pride ourselves on:

•Functionality First: Ensuring every design performs its intended purpose flawlessly.

•Manufacturability at Core: Designing with production in mind to reduce costs and lead times for our clients.

•Technical Accuracy: Delivering precise, reliable, and validated engineering solutions.

•Collaborative Partnership: Working closely with our clients, integrating our expertise with their vision to achieve shared success.

Why Choose NeoForge?

Choosing NeoForge means partnering with a team that is committed to your success. We bring:

•Unparalleled Experience: With 18+ years in the field, we navigate complex engineering challenges with confidence and expertise.

•Cutting-Edge Tools: Proficiency in industry-leading software like SOLIDWORKS, AUTOCAD, and INVENTOR ensures top-tier design and documentation.

•Tailored Solutions: We don't believe in one-size-fits-all. Every project is approached with a fresh perspective, delivering solutions specifically crafted for your unique needs.

•Real-World Impact: Our focus on design-for-manufacture and practical application means our solutions work, not just on paper, but where it matters most – in your operations.

We are passionate about turning your ideas into engineered reality. Let's build something remarkable together.

Portfolio

Flat Glass Handling Attachment

Designed a custom forklift attachment for a flat glass manufacturer to safely lift and transport 2.7-ton stacks of glass. The hydraulic system, controlled directly from the forklift lever, reduced manual handling risks and improved operational efficiency by 50%.

Cantilever Flat Roof Extension for Warehouse

Engineered a 5m wide x 30m long cantilever roof using the existing upright warehouse structure to minimize additional construction costs. The solution created 30% more weather-protected storage space while maintaining clear ground access for forklifts and operations.

Modular Roof Access Staircase

Designed a roof access staircase in 3 prefabricated modules for streamlined shipment and on-site assembly. The modular approach reduced installation time, and ensured compliance with safety standards. The design provided a cost-effective and scalable solution for safe roof access, adaptable to various site layouts.

Autoclave Trolley for Aerospace Composite

Engineered a 3-module autoclave trolley system (2.5 m × 12 m, 5.5 ton capacity) for large composite part processing. Scope included reverse engineering of legacy equipment, finite element analysis (FEA) for structural validation, and detailed engineering documentation. The modular design ensured load integrity, dimensional accuracy, and efficient installation.

Services offered

NeoForge Design & Engineering delivers high-quality mechanical design, drafting, and product development services tailored to industrial needs. From concept to production-ready documentation, we help businesses bring their ideas to life with precision and efficiency.

Mechanical Design & Drafting

We produce high-quality 3D CAD models and fully detailed 2D drawings using SOLIDWORKS and/or AUTOCAD, tailored to your design, manufacturing, or fabrication needs. Whether you're starting from scratch or refining an existing product, we deliver:

Complete part and assembly modelling
Fabrication and machining-ready drawings
Toleranced dimensioning and GD&T
Bill of materials (BOM) integration

Product Development

We take your idea from initial concept through to production-ready prototype — while prioritising performance, cost-efficiency, and ease of manufacturing. Our approach combines creativity with technical rigour:

Concept sketches and feasibility evaluation
Iterative 3D modelling and simulations
Component selection and design refinement
Ready-for-manufacture design packages

Project Engineering Support

Need extra hands during peak loads or specialist input for a new system? We integrate seamlessly with your team to support key project phases. Our services include:

Design reviews and optimisation
Redesigns or retrofits of existing systems
Design documentation and drawing updates
Ongoing support for R&D or production teams

Reverse Engineering

We recreate accurate 3D models and drawings from worn, damaged, or undocumented parts. Ideal for obsolete components, maintenance spares, or design improvements. Our process includes: